Tip Top Chooses Miura
Case Study: Tip Top Chooses Miura to Optimize Steam Operations
Background: The Role of Steam at Tip Top Poultry
Tip Top Poultry, a leading processor in the poultry industry, relies heavily on steam for two critical functions: cooking chicken and sanitizing their facility. Without steam, the plant cannot operate. For years, the company used fire tube boilers, but as these systems aged, they became costly to maintain and less efficient.
Challenges with the Old Boiler System
The fire tube boilers required significant upkeep, including:
- High Maintenance Costs: Annual descaling efforts cost $40,000 to $50,000, with periodic repairs running between $150,000 and $200,000.
- Operational Limitations: The lack of redundancy with only two boilers meant any downtime could disrupt operations.
The escalating maintenance expenses and limited operational flexibility pushed Tip Top Poultry to seek a more efficient and reliable steamsolution.
The Miura Solution: EX-300 Boilers and Integrated Steam Solutions
Tip Top Poultry replaced their outdated boilers with:
- Four Miura EX-300 Boilers
- Miura MW Softener
- Miura Connect Monitoring System
This modular approach provided immediate benefits:
- Increased Redundancy: Four boilers allowed the facility to run on three units, keeping one as a backup. This flexibility ensures continuous operations
even during maintenance or unexpected issues. - Compact Design: The modular system delivered more horsepower in less space, optimizing the plant’s layout.
- Cost Savings: Fuel consumption noticeably decreased, translating into
significant operational savings.
Outstanding Results
Efficiency and Cost Savings
The Miura system demonstrated exceptional efficiency, with a noticeable
reduction in fuel usage. This improvement proved particularly beneficial during
a fuel curtailment two years ago, as the plant operated seamlessly with lower
costs.
No Scaling Issues
Since installation, Tip Top has completed multiple boiler inspections without
encountering any scaling. Unlike the old fire tube boilers, the Miura units
remain clean and efficient, thanks to proper water treatment and Miura’s
advanced design.
Reliability and Performance
Tip Top’s team praised the flexibility of the system, which allows for easy
maintenance without disrupting operations. “The performance of the Miura
boilers has exceeded our expectations,” a Tip Top representative shared. The
facility now enjoys greater capacity and room for growth, ensuring their steam
needs are met for years to come.
Conclusion: Why Tip Top Chooses Miura
Tip Top Poultry’s transition to Miura boilers marked a
pivotal step in modernizing their steam operations. With enhanced efficiency,
lower maintenance costs, and unmatched reliability, Miura has delivered on
every promise, outperforming expectations while providing scalability for
future growth.
For facilities like Tip Top that depend on steam, Miura
offers the perfect balance of innovation, performance, and peace of mind.
Ready to transform your steam operations? Discover
how Miura can help your business achieve its goals with modular,
energy-efficient solutions.